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Forming of Extension Spring for Aerospace Industry

Highlights of Extension Spring

Product Description

Large Wire Diameter Titanium

Capabilities Applied/Processes

Primary:
Tapering (gradually reduced ends followed by hooks)
Trimming
Forming

Secondary:
Aligning
Penetrant
Shot Peening
Priming
Heat Treat

Overall Part Dimensions

0.259 REF
Number of Coils: 18, Mean 1.841, O.D. Max 2.10
Free LG: 7.82 CL of HOOKS
Type Ends: Reduced-EXT HOOKS
Gap: Trim on CL
Load 1, 125 lbs +/- 12.5 lbs @ 12.041 Load 2, 273.92 lbs +/- 27.3 lbs @ 17.056

Material Used

BMS 7-320 BETA C Solution treated-Cold Drawn
TI3 AL-8V-6CR-4MV-4ZR

In process testing/inspection performed

Dimensional Inspection, Visual Inspection
Functionality Testing

Volume

75

Standards Met

Customer Specifications

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